Stacker

This process is designed to stack finished panels efficiently at the production speed.
It is very important that the stacking speed should not be slower than panel production speed.
It is possible to stack panels by an automatic or manual operation.

Stacker capacity：

Minimum length	2,000mm at 5m/min.
Piling height	200 ~ 1,000mm
Panel thickness	30 ~ 150mm
Cover width	1,000mm
Length	Max.15m (stacker length : 14m)
Weight	Max.17kg/m2

1. High speed conveyor
Conveying the cut panel (single panel) from cross cutter to stopper conveyor by high speed.

Type	Roller Driving Type
Drive	2 Hp, AC Motor
Frame	C-Channel 60 ´ 200mm
Conveyor Roller	Æ88mm × 1,333.6mm (L) (Rubber Coated)
Conveyor Size	1,222mm(H) × 1,340mm(W) × approx. 15,000 mm (L)

2. Stopper conveyor
This unit is the last conveyor where the panels from hi-speed stand by to be lifted to the stacker and is able to cover the max. 
18m panel in length. It has the stoppage device to smoothly stop the panel that is moved at high speed.

Type	Roller Driving Type
Drive	1 Hp, AC Motor ´ 4 Ea
Conveyor Roller	Æ88mm × 1,333.6mm(L) (Rubber Coated)
Conveyor Size	1,222mm(H) × 1,340mm(W) × approx. 18,000 mm (L)
Panel Stopper	Air Cylinder (Æ40mm × 75mm)

3. Stacker
This unit convey the panels from the stopper conveyor, to the stacking conveyor or movable pallet while absorbing the panels by the vacuum pad.

Type	Panel stacking by air suction
Vacuum pad size	Æ150-70 ea
Lifting up-down by Air Suction	Worm screw twisting by lack
Gear Up-down length	Approx. 1,500mm
Traveling Range	Approx. 2.000mm
Suction Valve	Æ25 × 100mm stroke Air
Cylinder Drive system
Stacking part	Induction motor (AC 15Hp) Reducer --> worm reducer (1/60) Jointing --> chain coupling
Traveling part	Induction motor (AC 7.5Hp) Reducer: worm reducer (1/30) Jointing: chain coupling

4. Turnover device
This unit overturns (rotate through 180^o) the roof panels to achieve a space saving stacking of panels with stacking the roof panels into each other.

Type	Panel Lift & Turnover by Air Suction
Vacuum pad size	Æ125-30EA
Conveyor size	1,222mm(H) × 1,340mm(W) × approx. 11,000 mm (L)
Conveyor roll	Æ90mm × 1,200(L)mm
Adjusting cylinder	Air cylinder (Æ80mm, 200 stroke-16sets)
Turning drum	Approx. Æ90mm
Conveyor drive	Free rolling
Turning drive	AC 10Hp, 3 Hp pump
Jointing	Chain coupling (#CR6018)